Customizable Testing for a Wide Range of Battery Types

The EV Battery Air Leak Test must often be adapted to different vehicle brands and battery configurations. That’s why Helim’s device supports up to 1,000 customizable test programs. You can define test parameters for each model or client and store them for instant access later. This is crucial when working with diverse EV battery architectures, especially in the aftersales environment where consistency and repeatability matter.

The tester’s 10.1-inch touchscreen allows for intuitive operation, and with storage for up to 10,000 test results, technicians can easily manage historical data. Results can be exported via USB for quality documentation or customer reporting.

Built for Workshop Conditions: Durable and Reliable

Aftersales service often happens under demanding conditions—not in a clean laboratory, but in busy workshops or mobile units. That’s why Helim built their EV Battery Air Leak Test device with a robust aluminum housing, ready for everyday use. An integrated air and oil filter system protects internal parts and ensures reliable operation over time.

Thanks to its compact design and integrated carrying handle, the device is also easy to move from one station to another or between different locations—perfect for mobile diagnostics or on-site service.

Efficient Workflows and Seamless Integration

Efficiency is key in aftersales operations. The Helim tester integrates a barcode scanner, allowing technicians to quickly associate test procedures and results with specific battery packs. This minimizes manual data entry errors and speeds up workflows.

An automatic pressure regulation system eliminates the need for manual adjustments, ensuring consistent and reproducible test conditions for every EV battery air leak test. The system is also equipped with RS232 and USB ports, allowing for easy connection to external software, peripherals, or test databases.

Full Aftermarket Support: Repair, Maintenance, Calibration

A testing device is only as good as the support behind it. With Helim, European customers benefit from localized support through Niroxx Engineering Ltd., which offers:

• Repair services for quick turnaround in case of malfunctions

• Scheduled maintenance to keep devices operating at peak performance

• Professional calibration for ensuring accurate and compliant test results

With support locations in Germany and Cyprus, Niroxx ensures that help is never far away, no matter where your workshop operates.

Smart Platform with Android Interface

The Helim device runs on Android 4.4.2, providing a familiar and user-friendly interface. This makes it easier for technicians to learn and operate, reducing training time. The Android foundation also opens the door for future software integrations and remote diagnostics capabilities—an advantage as digital workflows become more common in EV service operations.

Why the EV Battery Air Leak Test Matters in Aftersales

In the EV aftermarket, leak testing is not just a routine procedure—it’s a safety-critical step. Leaks in battery packs or cooling lines can lead to:

• Short circuits or electrical failures

• Thermal management issues, affecting battery performance and longevity

• Ingress of water or moisture, which can damage sensitive components

As EV batteries age or are refurbished for second-life applications, a robust EV battery air leak test ensures that reused components are still safe and functional. This makes the Helim device not just useful—but essential.

A Smart Investment for EV Aftersales Providers

Helim’s EV Battery Air Leak Test solution is built with the needs of real-world technicians in mind. Its key strengths include:

• Dual pressure range: ideal for both cooling systems and battery housings

• Custom test program storage and result tracking

• Durable, workshop-ready design

• User-friendly touchscreen interface

• Barcode integration and USB/RS232 connectivity

• Strong aftermarket service and calibration support

These features make it the perfect fit for independent workshops, EV fleet operators, and battery refurbishing companies. Whether you’re testing a brand-new EV battery or verifying the safety of a refurbished unit, Helim provides the precision and reliability you need.